SOP-010 / SOP v2.0
Semisolids, emulsions and gels
Non-sterile cutaneous forms; other routes require separate suitability assessment.
Procedure
- Verify base identity, emulsion type and compatibility of active, pH and preservative. Do not assume commercial bases are interchangeable.
- Define required comminution, wetting or dissolution. Choose compatible aids without arbitrarily adding a new excipient.
- Follow the phase temperatures and addition sequence of the specific method. Record actual thermal history.
- Define mixing and cooling to control heterogeneity, air entrapment or destabilisation. Equipment changes require assessment.
- Check appearance, agglomerates, separation, yield and, where required, pH/rheology/assay using suitable methods.
- Fill a compatible container and check net quantity and closure. Assess the effect of jar versus tube use on BUD.
Edition-specific detail
Record emulsion type, phase order, actual phase temperatures and cooling profile. Rpm without impeller geometry and volume does not establish process transfer. Report a diluted-sample pH together with its dilution; do not present it as direct pH of an anhydrous ointment or external oil phase.
Stop criterion
Incompatibility, irreversible separation or unknown base: no release.
Related forms
Sources and references
- NAPRA — Model Standards for Pharmacy Compounding of Non-sterile PreparationsMarch 2018, clarification January 2022Sections 4–9Risk, personnel, facilities and QA; its historical BUD table is not used for current USP defaults2026-09-12
- NAPRA — Guidance Document for Pharmacy Compounding of Non-sterile PreparationsMarch 2018, clarification January 2022Sections 5, 6 and 7; master/batch records, delivery, qualityQuality-system implementation; historical BUD table not substituted for 2022 USP revision2026-09-12
- PIC/S — Guide to Good Practices for the Preparation of Medicinal Products in Healthcare EstablishmentsPE 010-4, 1 March 2014Chapters 1–9; Annex 2 (nonsterile liquids, creams, ointments)Professional quality-system framework; not automatic national legal adoption or certification2026-09-12